Application of Automation in Liquor Industry

Liquor production is a traditional industry in China. It has a long history  rich heritage,  has a unique traditional process. However, this process has always depended on manpower. With the continuous development of modern industries, major wineries have begun to introduce a large number of automated products.  the initial production by manpower to semi-automated production to now fully automated production. With the development of science  technology, especially in the past one  two decades, the wave of industrial modernization has also affected the liquor industry. The traditional process of liquor production has also adopted some modern industrial technologies, mainly the use of machinery, electrical  automation equipment, For example, the brewery production workshop uses traffic to transport materials inside the workshop, the blending workshop uses modern computer liquor blending  flavouring auxiliary control systems,  automated packaging workshops. These methods mainly use part of the automation of the production process to reduce labor intensity  improve production efficiency. Reduce production costs  improve economic efficiency.

1. Computer Blending Control

Liquor blending automatic control means that under the operation of a computer, the blending production process is automatically completed according to the formula  process flow. It mainly completes the automatic blending  metering of liquor,  installs a set of precision flow meters on the wine supply pipe of each type of base liquor,  performs precise blending of each wine tank with the help of stable automatic control valves. After each blending is completed, the sanitary compressed air is used to recover the wine in the tube. The whole process is completed automatically by the control system in sequence. The blending automatic control system needs to detect the liquid level of the base wine tank, seasoning tank  blending tank, the valve opens  closes automatically, the flowmeter data is extracted in real time,  the pump starts  stops automatically. The control system consists of uninterruptible power supply, operating station (OS), engineer station (ES, double standby operator station), CPU (controller), various signal modules, control cabinet, flow meter, solenoid valve,  liquid level sensor , Wine pump  pipeline system.

For brewing machinery manufacturers, the advantages of computer blending include the following:

1. The control system adopts field bus control, which can realize centralized data processing.

2. The operating system is Siemens Wincc, which has a high user-friendly operation interface.

3, full-featured, display the historical curve of various signals, operation records, have strong traceability.

4. Effectively reduce labor costs, reduce consumption  improve efficiency.

5. Each control valve adopts pneumatic valve, which is helpful for fire prevention  explosion protection.

Second, remote temperature measurement of fermentation tank  remote temperature measurement control of curved room

The wireless automatic temperature measuring instrument will solve the problems of tedious, inconvenient  wasteful resources measurement of cellar temperature, temperature  humidity in the curved room, injecting high-tech fresh blood into the liquor industry, making the liquor industry a big step towards scientific  automation . The control system uses the emerging Internet of Things technology  informatization  networked means to transmit the measurement data of each music room  cellar to the central control room by wireless transmission through wireless temperature measurement sensors, so as to realize the performance of each music room  cellar. Real-time data measurement  monitoring of temperature  humidity,  scientific management of the data. This technology can realize functions such as automatic data storage, abnormal data processing, fast query of massive data, graphical curve display, temperature upper  lower limit alarms,  EXCEL reports. An intelligent control part is added to the temperature measurement  control system of the crank room, which can automatically control the opening  closing of field devices (such as fans, electric windows  air conditioners, etc.) according to environmental parameters. This can  only detect the temperature remotely, but also control the temperature. The ambient temperature of the room. This greatly reduces the output of manpower.

Application of driving in mechanized brewery workshop

Modern machinery  equipment will completely replace manpower. Under the same material condition, the mechanized brewery workshop saves two hours than the ordinary workshop,  the labor output of the workers is greatly reduced. The mechanized winery workshop includes cranes  forklifts. Wireless temperature measurement in fermentation tank. The use of a simple control system to control the transportation of materials by trucks has replaced the problem of slow moving of materials into  out of the pool by a person pushing a trolley. The wireless temperature measurement system is used to centrally process the data of the fermentation tank, instead of the tedious event of each team  group arranging one person to measure the temperature one by one.

Four, filling production line

The automatic filling production line includes bottle washing machines, automatic filling machines, capping machines, dryers, conveyors, carton sealers,  coders. Frequency converters are used in bottle washing machines, fillers  conveyors. Inverter is widely used in automation products. Its main feature is energy saving. The use of filling machines can  only improve labor productivity, reduce product losses, ensure packaging quality, but also reduce mutual pollution of the production environment  the loaded materials. Therefore, modern packaging industries usually use mechanized filling machines. The conveyor motor is controlled by a frequency converter to achieve stepless speed change  achieve the purpose of economical operation of the system.

Five, mechanized crushing koji workshop

With the continuous development of the winery, we have started to introduce a new type of crushing koji workshop. Using a large number of motors, the process is complicated,  the original local control is changed to the central instrument control room. The flow chart of the crushing process is drawn on the host computer in the central control room,  the operating status of the field equipment is reflected by the status of the indicator, so that the operator can visually monitor  operate the crushing production process.